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夾板五工位連續(xù)式復(fù)合模設(shè)計(jì)

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夾板五工位連續(xù)式復(fù)合模設(shè)計(jì)

摘要

近年來(lái)，我國(guó)家電工業(yè)的高速發(fā)展對(duì)模具工業(yè)，尤其是冷沖模具提出了越來(lái)越高的要求，十一五以來(lái)，冷沖模具在整個(gè)模具行業(yè)中所占比例已大大上升，據(jù)有關(guān)專家預(yù)測(cè)，在未來(lái)幾年中，中國(guó)冷沖模具工業(yè)還將持續(xù)保持年均增長(zhǎng)速度達(dá)到15%左右的較高速度的發(fā)展。
沖壓成型是金屬成型的一種重要方法，它主要適用于材質(zhì)較軟的金屬成型，可以一次成型形狀復(fù)雜的精密制件。本課題就是將石化、化工、電力等行業(yè)的法蘭密封結(jié)構(gòu)中的墊片作為設(shè)計(jì)模型，將冷沖模具的相關(guān)知識(shí)作為依據(jù)，闡述冷沖模具的設(shè)計(jì)過(guò)程。
本設(shè)計(jì)對(duì)墊片進(jìn)行的連續(xù)（級(jí)進(jìn)）復(fù)合模模設(shè)計(jì)，利用Auto CAD及Pro-E軟件對(duì)制件進(jìn)行設(shè)計(jì)繪圖。明確了設(shè)計(jì)思路，確定了沖壓成型工藝過(guò)程并對(duì)各個(gè)具體部分進(jìn)行了詳細(xì)的計(jì)算和校核。如此設(shè)計(jì)出的結(jié)構(gòu)可確保模具工作運(yùn)用可靠，保證了與其他部件的配合。并繪制了模具的裝配圖和零件圖。
本課題通過(guò)對(duì)墊片的沖壓模具設(shè)計(jì)，鞏固和深化了所學(xué)知識(shí)，取得了比較滿意的效果，達(dá)到了預(yù)期的設(shè)計(jì)意圖。

關(guān)鍵字：沖壓模具；沖壓成型；連續(xù)模；模具設(shè)計(jì)

Abstract

In recent years, the rapid development of China\u0026#39;s household electrical appliance industry of mold industry, especially Die with the increasing demands put forward, since the Eleventh Five, Die in the proportion of the entire mold industry has been greatly increased, according to the experts forecast in the next few years, China will continue to maintain industrial Die average annual growth rate reached 15% of the high rate of development.
Stamping is an important method of metal forming, it is mainly applied to relatively soft metal forming, can be a molding of precision parts of complex shape. This topic is to petrochemical, chemical, electric power industries in the flange gasket sealing structure as a design model, Die related knowledge as a basis to explain the design process of Die.
The design of the gasket of the continuous (progressive) compound mode design, the use of Auto CAD software to design parts drawing. A clear idea of \u200b\u200bthe design to determine the metal forming process and the various specific parts of a detailed calculation and verification. The structure of such a design die is used to ensure reliability, ensure coordination with other components. And the mapping of the mold assembly and part drawings.
Through this project gasket stamping die design, consolidate and deepen the knowledge, and achieved satisfactory results, to achieve the desired design intent.

Key words: Stamping die; stamping molding; progressive die; die design
Abstract

In recent years, the rapid development of China\u0026#39;s household electrical appliance industry of mold industry, especially Die with the increasing demands put forward, since the Eleventh Five, Die in the proportion of the entire mold industry has been greatly increased, according to the experts forecast in the next few years, China will continue to maintain industrial Die average annual growth rate reached 15% of the high rate of development.
Stamping is an important method of metal forming, it is mainly applied to relatively soft metal forming, can be a molding of precision parts of complex shape. This topic is to petrochemical, chemical, electric power industries in the flange gasket sealing structure as a design model, Die related knowledge as a basis to explain the design process of Die.
The design of the gasket of the continuous (progressive) compound mode design, the use of Auto CAD software to design parts drawing. A clear idea of \u200b\u200bthe design to determine the metal forming process and the various specific parts of a detailed calculation and verification. The structure of such a design die is used to ensure reliability, ensure coordination with other components. And the mapping of the mold assembly and part drawings.
Through this project gasket stamping die design, consolidate and deepen the knowledge, and achieved satisfactory results, to achieve the desired design intent.

Key words: Stamping die; stamping molding; progressive die; die design
Abstract

In recent years, the rapid development of China\u0026#39;s household electrical appliance industry of mold industry, especially Die with the increasing demands put forward, since the Eleventh Five, Die in the proportion of the entire mold industry has been greatly increased, according to the experts forecast in the next few years, China will continue to maintain industrial Die average annual growth rate reached 15% of the high rate of development.
Stamping is an important method of metal forming, it is mainly applied to relatively soft metal forming, can be a molding of precision parts of complex shape. This topic is to petrochemical, chemical, electric power industries in the flange gasket sealing structure as a design model, Die related knowledge as a basis to explain the design process of Die.
The design of the gasket of the continuous (progressive) compound mode design, the use of Auto CAD software to design parts drawing. A clear idea of \u200b\u200bthe design to determine the metal forming process and the various specific parts of a detailed calculation and verification. The structure of such a design die is used to ensure reliability, ensure coordination with other components. And the mapping of the mold assembly and part drawings.
Through this project gasket stamping die design, consolidate and deepen the knowledge, and achieved satisfactory results, to achieve the desired design intent.

Key words: Stamping die; stamping molding; progressive die; die design
目錄
中文摘要 Ⅰ
英文摘要 Ⅱ
1 緒論 5
1.1 引言 5
1.2 模具行業(yè)的發(fā)展現(xiàn)狀和市場(chǎng)前景 5
1.3 沖壓工藝介紹 6
1.4 沖壓工藝的種類 6
2 沖裁件的工藝分析 8
2.1 工件材料 8
2.2 工件結(jié)構(gòu)形狀 8
2.3 工件尺寸精度 8
3 沖裁工藝方案的確定 9
4 模具結(jié)構(gòu)形式的確定 11
5 模具總體設(shè)計(jì) 12
5.1 模具類型的選擇 12
5.2 操作方式 12
5.3 卸料、出件方式 12
5.4 確定送料方式 12
5.5 確定導(dǎo)向方式 12
6 模具設(shè)計(jì)計(jì)算 14
6.1 排樣、計(jì)算條料寬度、確定步距、材料利用率 14
6.2 沖壓力的計(jì)算 17
6.3 壓力中心的確定 19
6.4 模具刃口尺寸的計(jì)算 21
7 主要零部件設(shè)計(jì) 24
7.1 工作零部件的結(jié)構(gòu)設(shè)計(jì) 24
7.2 卸料部件的設(shè)計(jì) 26
7.3 模架以及其他零部件的選用 26
8 校核模具閉合高度及壓力機(jī)有關(guān)參數(shù) 28
8.1 校核模具閉合高度 28
8.2 沖壓設(shè)備的選定 28
9 設(shè)計(jì)并繪制模具總裝圖及選取標(biāo)準(zhǔn)件 29
10 模具的安裝調(diào)試 30
10.1 模具的安裝調(diào)試 30
參考文獻(xiàn) 31
致謝 32

1 緒論

1.1 引言
模具，做為高效率的生產(chǎn)工具的一種，是工業(yè)生產(chǎn)中使用極為廣泛與重要的工藝裝備。采用模具生產(chǎn)制品和零件，具有生產(chǎn)效率高，可實(shí)現(xiàn)高速大批量的生產(chǎn)；節(jié)約原材料，實(shí)現(xiàn)無(wú)切屑加工；產(chǎn)品質(zhì)量穩(wěn)定，具有良好的互換性；操作簡(jiǎn)單，對(duì)操作人員沒(méi)有很高的技術(shù)要求；利用模具批量生產(chǎn)的零件加工費(fèi)用低；所加工出的零件與制件可以一次成形，不需進(jìn)行再加工；能制造出其它加工工藝方法難以加工、形狀比較復(fù)雜的零件制品；容易實(shí)現(xiàn)生產(chǎn)的自動(dòng)化的特點(diǎn)。
研究和發(fā)展模具技術(shù)，對(duì)于促進(jìn)國(guó)民經(jīng)濟(jì)的發(fā)展具有特別重要的意義，模具技術(shù)已成為衡量一個(gè)國(guó)家產(chǎn)品制造技術(shù)的重要標(biāo)志之一，隨著工業(yè)生產(chǎn)的迅速發(fā)展，模具工業(yè)在國(guó)民經(jīng)濟(jì)中的地位日益提高，并在國(guó)民經(jīng)濟(jì)發(fā)展過(guò)程中發(fā)揮越來(lái)越大的作用。
設(shè)計(jì)出正確合理的模具不僅能夠提高產(chǎn)品質(zhì)量、生產(chǎn)率、模具使用壽命，還可以提高產(chǎn)品經(jīng)濟(jì)效益。在進(jìn)行模具設(shè)計(jì)時(shí)，必須清楚零件的加工工藝，設(shè)計(jì)出的零件要能加工、易加工。充分了解模具各部件作用是設(shè)計(jì)者進(jìn)行模具設(shè)計(jì)的前提，新的設(shè)計(jì)思路必然帶來(lái)新的模具結(jié)構(gòu)。
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